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Operations Management - Operations and Production Management 

 

 

 
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A Comparison of Production-Line Control Mechanisms We study the performance of the kanban, minimal blocking, basestock, CON-WIP, and hybrid kanban-CONWIP control policies in a four-machine tandem production line making parts for an automobile assembly line. Pdf-file  
Activity-Based Costing Approach to Equipment Selection Problem For Flexible Manufacturing Systems The equipment selection problem is essential in manufacturing today. It typically involves the selection of a set of equipment to be used in production based on technical and economical criteria. This paper will focus on an activity-based costing approach to the equipment selection problem for flexible manufacturing systems. pdf-file  
Adoption of Internet Technology in Manufacturing Operational Factors that Influence the Successful Adoption of Internet Technology in Manufacturing. Pdf-file. October 2002  
Agile Manufacturing A good introduction  
Benchmarking and Configuration of Workflow Management Systems Workflow management systems (WFMS) are a cornerstone of mission-criticial, possibly cross-organizational business processes. For largescale applications both their performance and availability are crucial factors, and the system needs to be properly configured to meet the application demands.   
Best Possible Outcome Operations research is helping corporations and government agencies tackle really thorny scheduling problems in record time   
Beyond dot-com? George Schultz on how online processes affect manufacturing practices. 2004  
Cellular Manufacturing System Design A Kaizen Based Approach for Cellular Manufacturing System Design: A Case Study. Pdf-file  
Company Relocation Planning ahead can make relocating your company a headache-free experience  
Continuous-Time Production Planning Models and Solving Procedures for Continuous-Time Production Planning. Pdf-file  
Contract Manufacturing: Realizing the Potential With so much potential, why do so many contract-manufacturing relationships fall short of expectations? One reason is that many expectations are flawed from the beginning. Pdf-file. 2004  
Defining Manufacturing Flexibility: A Research Prerequisite Thus, in addition to quality, cost and time, flexibility has become an important competitive weapon for manufacturing companies. In the manufacturing flexibility field, understanding, classifying and measuring manufacturing flexibility is very important to researchers and practitioners alike as the concepts, as expressed in the literature, are at best vague and at worst, confusing. pdf-file. 2004  
Design and Operation of Manufacturing Systems The Control-Point Policy. Pdf-file 2000  
Disposable Factories Since the 1980s, manufacturing executives have invested billions in flexible automation. Now that approach may be too inflexible and capital intensive. A better option could be to build product- and capacity-specific facilities that get written off if the market or the environment changes. pdf-file 2006  
Dynamic Pricing Strategies for Multi-Product Revenue Management Problems Consider a firm that owns a fixed capacity of a resource that is consumed in the production or delivery of multiple products. The firm’s problem is to maximize its total expected revenues over a finite horizon either by choosing a dynamic pricing strategy for each product, or, if prices are fixed, by selecting a dynamic rule that controls the allocation of capacity to requests for the different products. pdf-file 2004  
Engineer-to-order Engineer-to-order manufacturers have very similar challenges amongst very different product lines. Pamela Malinoski reports how these manufacturers are navigating the options today. 2004  
Factories Of The Future  The most crucial investment for the factory of the future will be made not in hardware or software, but in understanding how manufacturing technology provides new options to power business success.    
Flexibility for Whom? The (Un)Intended Consequences of Modular Production in a Mexican Garment Factory. Pdf-file  
Flexible Manufacturing Systems Activity-Based Costing Approach to Equipment Selection Problem For Flexible Manufacturing Systems. Pdf-file  
Functional thinking in production process environment Functional thinking is described as a way to practice innovation and lead to new insights than what is known in process analysis, added value and method study. Pdf-file 160 KB. June 2003  
How to design a production line that has a bottleneck    
Identifying requirements for the implementation of production management systems in graphic arts companies Graphic arts companies have a clear need for structured production management methods. A specification of requirements for production management identifying needs based on operational and administrative activities, can contribute significantly in the selection and implementation of a production management system.   
Impact of process change on customer perception of waiting time: a field study Process redesign may not only change the actual waiting time but also have signifcant impact on perceived waiting time. We examine how process changes a7ect customer perceptions on waiting and customer satisfaction. pdf-file 2002  
Improving Returns and Cash Flow in Process Industries How companies in the process industries can improve return on capital employed and cash flow by better managing working capital (inventory, receivables, and payables). Pdf-file 100 KB  
Kanban Scheduling Brief overview on Kanban scheduling systems  
Learning Material Information and links, compiled for MBA-students  
Manufacturing Report on Business Latest national (US) report on manufacturing business, business trends and indices  
Mechanisms for Building and Sustaining Operations Improvement This article aims to provide some insight into the methods that can be deployed to build rapid and sustained improvement, by first looking at the recent history of operations improvement methods, then describing a new framework for mapping improvement paths and using it to characterize the strategies deployed by some of the world’s fastest improvers. pdf-file 1996  
Non-Manufacturing Report on Business Latest national (US) report on non-manufacturing business, business trends and indices  
Optimal Control Assemble-to-Order Systems with Delay Guarantees Consider a high-volume assemble-to-order system with multiple products and components in which component production can be expedited at some additional cost. The objective is to maximize expected discounted pro t subject to assembling orders within a guaranteed maximum leadtime. pdf-file 2003  
Optimal Control of High-Volume Assemble-to-Order Systems pdf-file 2005  
Outside-The-Box Manufacturing Competitiveness and customer service can improve greatly when business-process information is shared  
Paths For Progress  World-class plants combine best practices, teamwork, and technology to achieve optimal performance. (Nov 2000)  
Probabilistic Analysis of Multi-Item Capacitated Lot Sizing Problems This paper conducts a probabilistic analysis of an important class of heuristics for multi-item capacitated lot sizing problems. Pdf-file 2004  
Production Excellence: Unleashing the Power of the Shop Floor Many companies today have lost sight of production excellence. They have focused on expanding business and plant networks across borders, and they have tried to become more market driven. However, in doing so, they have overlooked opportunities for improving the capabilities and performance of their manufacturing operations. pdf-file 2005  
Production Management Systems Elevate Product Lifecycle Management Solutions to a New Level Production Management (PM), or Manufacturing Execution Systems (MES), are integral components of an end-to-end Product Lifecycle Management (PLM) solution.   
Reducing Set Up Times - A Foundation for Lean Manufacturing Article containing guidelines for reducing machine set-up times. pdf-file  
Relocate? Transform? Which Option Is Right? According to the latest research from Booz Allen Hamilton, many low-cost manufacturers may be more expensive than they appear. In this article, the authors find that unexpected costs and inefficiencies are commonplace, and that offshoring is not always the soundest business decision. 2006  
Technology Management: a process approach This paper proposes a framework for the management of technology based on process thinking. Pdf-file 1995  
The Coordination of Global Manufacturing Production capacity is now sufficiently flexible in some industries, to be viewed as a commodity. Technological change has raised the prospect of global markets for a variety of types of flexible manufacturing capacity. This paper outlines technological and commercial conditions under which markets for flexible manufacturing capacity are likely to arise, describes an industry in which a capacity market exists, and explores desiderata for such markets. 1993  
The Discipline of Product Management Product development is the process of designing, building, operating, and maintaining a good or service. Pdf-file  
The End of the Line for Mass Production No Time for Batches & Queues  
The Impact of Duplicate Orders on Demand Estimation and Capacity Investment Motivated by a $2.2 billion inventory write-off by Cisco Systems, we investigate how duplicate orders can lead a manufacturer to err in estimating the demand rate and customers' sensitivity to delay, and to make faulty decisions about capacity investment. Finally, we provide some guidance on estimation in the presence of double orders. pdf-file. July 2003  
The Pull System Mystery Explained Going forward by moving backward is how one author described a pull system.  Others use the analogies of drums, buffers and rope to explain how to "pull" production through a manufacturing shop.    
Total Productive Maintenance - Implementation Companies that have been successful usually follow an implementation plan that includes the following 12 steps  
Total Productive Maintenance - Overview Continuous flow manufacturing will not allow for frequent, unplanned equipment down-time.  TPM (Total Productive Maintenance) is an excellent method for meeting the demands continuous flow manufacturing places on equipment.  
Using planning steps for production planning  Disruptions during plan executions cause generated productions plans to be useless. A new planning methodology for coping with this uncertainty caused by disruptions is presented. Pdf-file  
Visual Management: More than Just a Pretty Plant One of the most widely publicized elements of lean manufacturing is visual factory or “5S.” The term “5S” is derived from five Japanese words that refer to cleanliness, order, and discipline. These concepts are the foundation of industrial housekeeping and workplace organization.  
World-Class Perspectives Defining the optimum in manufacturing operations remains, at best, an inexact science. (Nov. 2000)  

 

Lean Manufacturing
Our Lean Manufacturing section is now available here:
Knowledgebase - Operations - Lean Manufacturing
 
Virtual Factory / Virtual Operations
Our Virtual Factory section is now available here:
Knowledgebase - Operations - Virtual Factory
 

 

 
Publications Literature
The Pull System Mystery Explained: Drum, Buffer & Rope With A Computer
By Gerald Najarian
Going forward by moving backward is how one author described a pull system. Others use the analogies of drums, buffers and rope to explain how to "pull" production through a manufacturing shop. This pull sequence system is known as a Kanban system in Japan and in The Toyota Automobile Corporation where it was developed and refined.

Flow Manufacturing is the Essential Component in Your Supply Chain Strategy
Gerald Najarian, The Remington Group, LLC
Supply Chain Management is to the twenty first century manufacturing enterprise as MRP was to the factory of the 1970s; the overriding framework that points the business toward the customer. The customer of the MRP and post MRP era could put up with the fixed (and mostly long) lead times, inflexible product structures and, the high cost of batch/subassembly/final assembly manufacturing and inventory management of that time. Not so the customer of the Supply Chain Management era. As we begin the Supply Chain Management era with the market’s demand for flexibility, velocity and, minimal waste (not necessarily no waste), we now focus on this new overriding framework that is under-girded by ERP and empowered by modern Flow Manufacturing. This article appeared in APICS The Performance Advantage magazine.

Less Is More: How Great Companies Use Productivity As a Competitive Tool in Business
by Jason Jennings
From the author of the bestselling It's Not the Big That Eat the Small,It's the Fast That Eat the Slow comes a vital new guide to increasing business productivity without adding employees or other overhead costs.
Now Jason Jennings offers a groundbreaking look at how to boost productivity and your bottom line.

Lean Production Simplified: A Plain-Language Guide to the World's Most Powerful Production System
by Pascal Dennis, John Shook, Dennis Pascal
This book is a plain language guide to the lean production system. The book is organized around a central image: the "house of lean production", which will help the reader grasp the system and the factors that animate it. Additionally, the book provides an insider’s view of Toyota, and how this company continues to succeed.

Production and Operations Management: Text and Cases 
by Ray Wild
If you are in search for a book that covers all aspects of production and operations management, this one is for you. It deals with the theoretical ideas and concepts of production and operations management as well as with the procedures and techniques for its effective achievement. 
Parts One and Two set the framework for the study of operations management by providing definition, identifying critical problem areas and relating operations management to other business functions. From part Three onwards, the book is structured in a 'life-cycle' form, dealing with the arrangement of facilities, work and work systems, capacity management, operations scheduling, materials management and the control of operating systems.

 

 

     

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Status: 11. November 2007